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JIS G3462 boiler tubes

JIS G3462 boiler tubes
JIS G3462 boiler tubes
boiler tube, boiler tubes, heat exchanger tubes, JIS G3462, JIS G3462 STB A12, JIS G3462 STB A13, JIS G3462 STB A24, Seamless pipe, Seamless Pipes, seamless steel tubes, Seamless tube, seamless tubes, steel tube
JIS G3462  is a JIS standard refers to alloy steel boiler tubes and heat exchanger tubes. This steel tubes is used in carbon steel pipes for tube heat-exchange inside and outside, such as boiler water steel pipe, superheater tube, condenser tube and more.
However, it is not applicable to the steel tubes for heating furnace and steel heat exchanger tubes for low temperature service.

The size range of  JIS G3462 boiler tubes(mm):

  • Outer Dimensions: 19.05mm-168.3mm
  • Wall Thickness:2.0mm-14 mm
  • Length: max 19000mm

Application of JIS G346s seamless tubes:

  • used for exchanging heat on the inside and outside of the tube, such as water tubes, smoke tubes, superherater tubes, air preheater tubes, etc. of boilers, and heat exchanger industries.
  • it is not applicable to the steel tubes for heating furnace and those for heat exchangers for low temperature service.

The main products of steel / steel grade:

  • JIS G3462 STB A12
  • JIS G3462 STB A13
  • JIS G3462 STB A24

Corresponding to international standards

  • ISO 9329-2:1997 Seamless steel tubes for pressure purposes-Technical delivery conditions-Part 2: Unalloyed and alloyed steels with specified elevated temperature properties.
  • ISO 9330-2:1997 Welded steel tubes for pressure purposes-Technical delivery conditions-Part 2: Electric resistance and induction welded unalloyed and alloyed steel tubes with specified elevated temperature properties.

Delivery Condition:

  • Heat treatment,Annealed, Normalized, Normalized and Tempered

Surface treatment:

  • Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting
  • Painting as requested.

Chemical composition of JIS G3462 heat exchanger tubes(%):

GradeCSiMnPSCrMo
JIS G3462 STB A120.10~0.200.10~0.500.30~0.80<0 td><0 td>—0.45~0.65
JIS G3462 STB A130.15~0.250.10~0.500.30~0.80<0 td><0 td>—0.45~0.65
JIS G3462 STB A24<0 td><0 td>0.30~0.60<0 td><0 td>1.90~2.600.87~1.10

Mechanical behavior of JIS G3462 heat exchanger tubes (%):

Gradetensile strength kgf/mm²{N/mm²}yield strength kgf/mm²{N/mm²}
JIS G3462 STB A12<39{382}<21{206}
JIS G3462 STB A13<42{412}<21{206}
JIS G3462 STB A24<42{412}<21{206}

Tolerance on Outside Diameter in JIS G3462

O.D.TOLERANCE ON OUTSIDE DIAMETER
HOT ROLLED SEAMLESS PIPESSEAMLESS PIPES THROUGH QUENCH AND NORMALIZEDCOLD DRAWN SEAMLESS PIPES THRONG, THE HOT TREATMENT EXCEPT QUENCH AND NORMALIZEDELECTRIC WELDED PIPES EXCEPT COLD DRAWNCOLD DRAWN ELECTRIC WELDED PIPES
MM
< td>+0.4
-0.8
±0.25±0.10±0.15±0.10
<25.40±0.25±0.15±0.20±0.15
<40-50±0.25±0.20±0.25±0.20
<50.60±0.25±0.25±0.30±0.25
<60-80±0.30±0.30±0.40±0.30
<80.100±0.40±0.40-0.60,+0.40±0.40
<100-120+0.4
-1.2
-0.60,+0.40-0.60,+0.40-0.80,+0.40-0.60,+0.40
<120-160-0.80,+0.40-0.80,+0.40-1.00,+0.40-0.80,+0.40
<160-200-1.8,+0.4-1.20,+0.40-1.20,+0.40-1.20,+0.40-1.20,+0.40
<200-2.4,+0.4-1.60,+0.40-1.60,+0.40-1.60,+0.40-1.60,+0.40

Tolerance on Wall Thickness in JIS G3462

WALL
THICKNESS
(MM)
HOT ROLLED SEAMLESS PIPECOLD DRAWN SEAMLESS PIPEELECTRIC WELDED PIPE
O.D(MM)O.D(MM)O.D(MM)
< td><100< td><40< td><40
(%)
< td>---0,+0.4mm+22
-0
-0,+0.3mm+18
0
<2-2.4-0,+40-+20
-,0
+18
-0
<2.4-3.8-0,+35-0,+35
<3.8-4.6-0,+23-0,+33
<4.6-0,+28-0,+28

Tolerance on the Length in JIS G3462

ITEMTOLERANCE AN LENGTH
OD<50mm td><7m td>-0, +7mm
<=7mEvery 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm
OD<=50mm<7m td>-0, +10mm
<=7mEvery 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm
OD: Outside Diameter

JIS G3455 Seamless tubes for high pressure service

JIS G3455 Seamless tubes for high pressure service
JIS G3455 Carbon steel pipes for high pressure service at an approximate maximum temperature of 350oC.

Standard:

JIS G3454
JIS, Japanese Industrial Standards specifies the standards used for industrial activities in Japan.

Size range of JIS G3454 (mm):

  • Outer Dimensions: 19.05mm- 114.3mm
  • Wall Thickness:2.0mm -14 mm
  • Length: max 16000mm

Application:

  • Carbon steel pipes for pressure service
  • High pressure service and high temperature service

Packing:

  • Be packed in Bare/bundles/crates/crate protection at the both sides of tubes or as per customers’ requirements .
  • Surface: Varnish coating
  • Ends: Beveled or Plain ends with Plastic caps
  • Painting: as requested.

Inspection & Certification:

1) Certification: ISO, API, ASTM, DIN etc.
2) Mill Test Certificate: EN10204/3.1B
3) Third party inspection: SGS, BV, Lloyds etc.

The main products of steel / steel grade:

  • JIS G3455 STS370
  • JIS G3455 STS410
  • JIS G3455 STS480

Chemical Compositions(%) of JIS G3455

Standard / GradeCSiMnPS
JIS G3455 STS370≤0.250.10-0.350.30-1.10≤0.035≤0.035
JIS G3455 STS410≤0.300.10-0.350.30-1.40≤0.035≤0.035
JIS G3455 STS480≤0.330.10-0.350.30-1.50≤0.035≤0.035

Mechanical Properties of JIS G3455

Standard / GradeYield Strength (Mpa)Tensile Strength (Mpa)Elongation (%)
JIS G3455 STS370≥216≥370≥30
JIS G3455 STS410≥245≥410≥25
JIS G3455 STS480≥275≥480≥25

Tolerance on Outside Diameter and Wall Thickness in JIS G3455

APPLICATIONTOLERANCE ON OUTSIDE DIAMETERTOLERANCE ON WALL THICKNESS
Hot Rolled
Seamless Pipes
< mmtd>±0.5mm< mmtd>±0.5mm
<50-160mm±1%
<160-200mm±1.6mm<4mm±12.5%
<200mm±0.8%
More that 350mm, the
Tolerance is ±0.5%
Cold Drawn
Seamless Pipes
and Electric Resistant
Welded Pipes
< mmtd>±0.3mm< mmtd>±0.2mm
<40mm±0.8%<2mm±10%
More than 350 mm the
Tolerance is ±0.5%

JIS G3461 Carbon Steel Boiler and Heat Exchanger Tubes

JIS Carbon Steel Boiler and Heat Exchanger Tubes

JIS G3461 is a JIS standard refers to boiler tubes,heat exchanger tubes, condenser tubes etc. This steel pipe is used in carbon steel pipes for tube heat-exchange inside and outside, such as boiler water steel pipe, superheater tube, condenser tube and more.

However, it is not applicable to the steel tubes for heating furnace and steel heat exchanger tubes for low temperature service.

The size range of  JIS G3461 boiler tube(mm):

  • Outer Dimensions: 19.05mm-168.3mm
  • Wall Thickness:2.0mm- 14 mm
  • Length: max 19000mm

Application of JIS G3461 seamless tubes:

  • used for exchanging heat on the inside and outside of the tube, such as water tubes, smoke tubes, superherater tubes, air preheater tubes, etc. of boilers, and heat exchanger industries.
  • it is not applicable to the steel tubes for heating furnace and those for heat exchangers for low temperature service.

The main products of steel / steel grade:

  • JIS G3461 STB340
  • JIS G3461 STB410
  • JIS G3461 STB510

JIS G3461 tube Chemical Compositions(%)

GradeCSiMnPSCrMo
G3461 STB340≤0.18≤0.350.30-0.60≤0.035≤0.035//
G3461 STB410≤0.32≤0.350.30-0.80≤0.035≤0.035//
G3461 STB510≤0.25≤0.351.00-1.50≤0.035≤0.035//

JIS G3461 tube Mechanical Properties

GradeYield Strength (Mpa)Tensile Strength (Mpa)Elongation (%)
G3461 STB340≥175≥340≥35
G3461 STB410≥255≥410≥25
G3461 STB510≥295≥510≥25

Corresponding to international standards

  • ISO 9329-2:1997 Seamless steel tubes for pressure purposes−Technical delivery conditions−Part 2: Unalloyed and alloyed steels with specified elevated temperature properties.
  • ISO 9330-2:1997 Welded steel tubes for pressure purposes−Technical delivery conditions−Part 2: Electric resistance and induction welded unalloyed and alloyed steel tubes with specified elevated temperature properties.

Delivery Condition:

  • Heat treatment,Annealed, Normalized, Normalized and Tempered

Surface treatment:

  • Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting
  • Painting as requested.

DIN2391 Seamless Precision Steel Tube

DIN2391 Seamless Precision Steel Tube
DIN2391 Seamless Precision Steel Tube
DIN2391 Seamless Precision Steel Tube
DIN 2391 standard specifies theSeamless Precision Steel Tube used for Mechanical and Automobile.
Carbon steel tubes for machine structural purposes .
Standard:
  • DIN2391-1: Seamless Precision Steel Tube.
  • EN 10305-1: Steel tubes for precision applications.
Size (mm):
  • Outer Dimensions: 4.0mm-60.0mm
  • Wall Thickness: 0.5mm-8 mm
  • Length: max 6000mm
Application:
  • motor-car construction
  • pneumatic
  • hydraulic operating mechanisms
Steel grade:
  • DIN2391-1 ST35
  • DIN2391-1 ST45
  • DIN2391-1 ST52

Delivery Condition:

  • GBK, BKS, BK, BKW, NBK

Inspection and Test:

  • Chemical Composition, Mechanical Properties
  • Visual and Dimension Test
  • NDT
  • Grain Size Test

Surface treatment:

  • Oil-dip, Varnish, Shot Blasting

Packing:

  • Inner packing:Caps on two ends of every pipe
  • Packing: Bare/bundles/crates/crate protection at the both sides of tubes or as per customers’ requirements .
  • Surface treatment:Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting.
  • Marking: as per customers requirement

DIN2391-1: Chemical compositions(%)

GradeCSiMnPS
DIN2391 ST35≤0.17≤0.35≥0.40≤0.050≤0.050
DIN2391 ST45≤0.21≤0.35≥0.40≤0.050≤0.050
DIN2391 ST52≤0.22≤0.55≥1.60≤0.050≤0.050

DIN2391-1: Mechanical properties

GradeBKBKWBKSGBKNBK
Rm
N/mm
min
minRm
N/mm
min
minN/
mm
min
ReH
N/mm
min
minN/
mm
min
minN/mm
min
ReH
N/mm
min
min
DIN2391 ST354806420104203151431525340-47023525
DIN2391 ST45580552085203751239021440-57023521
DIN2391 ST52640458075804201049022490-63035522

EN 10216 Seamless Steel Tubes


This part of EN1026 specifies the technical delivery conditions in two test categories for seamless tubes for circular cross section, with specified elevated temperature properties, made of non-alloy and alloy steel.
Standard reference
Seamless steel tubes for pressure purposes
  • EN 10216-1    Non-alloy steel tubes with specified room temperature properties
  • EN 10216-2    Non alloy and alloy steel tubes with specified elevated temperature properties
  • EN 10216-3    Alloy fine grain steel tubes
  • EN 10216-4    Non-alloy and alloy steel tubes with specified low temperature properties
  • EN 10216-5    Stainless steel tubes
Material
  • z.Bsp: P235GH TC1, P235GH TC2, 16Mo3
Delivery
  • 5-7 m manufacturing lenght

DIN EN 10216-1
Seamless steel tubes for pressure purposes – Technical delivery conditions -Part 1: Non-alloy steel tubes with specified room temperature properties
Specifies the technical delivery conditions for two qualities, T1 and T2, of seamless tubes of circular cross section, with specified room temperature properties, made of non-alloy quality steel…
DIN EN 10216-2
Seamless steel tubes for pressure purposes – Technical delivery conditions – Part 2: Non alloy and alloy steel tubes with specified elevated temperature properties; German version EN 10216-2:2002+A2:2007
The document specifies the technical delivery conditions in two test categories for seamless tubes of circular cross section, with specified elevated temperature properties, made of non-alloy and alloy steel.
DIN EN 10216-3
Seamless steel tubes for pressure purposes -Technical delivery conditions – Part 3: Alloy fine grain steel tubes
Specifies the technical delivery conditions in two categories for seamless tubes of circular cross section, made of weldable alloy fine grain steel
DIN EN 10216-4
Seamless steel tubes for pressure purposes – Technical delivery conditions -Part 4: Non-alloy and alloy steel tubes with specified low temperature properties
Specifies the technical delivery conditionsin two categories for seamless tubes of circular crossection, made with specified low temperature properties, made of non-alloy and alloy steel…
DIN EN 10216-5
Seamless steel tubes for pressure purposes – Technical delivery conditions-Part 5: Stainless steel tubes; German version EN 10216-5:2004, Corrigendum to DIN EN 10216-5:2004-11; German version EN 10216-5:2004/AC:2008
This Part of this European Standard specifies the technical delivery conditions in two test categories for seamless tubes of circular cross-section made of austenitic (including creep resisting steels) and austenitic-ferritic stainless steel which are applied for pressure and corrosion resisting purposes at room temperature, at low temperatures or at elevated temperatures. It is important that the purchaser, at the time of enquiry and order, takes in account the requirements of the relevant national legal regulations for the intended application.

EN 10297 Mechanical seamless Tubes

EN 10297 Seamless circular steel tubes for mechanical and general engineering purposes. Technical delivery conditions. Non-alloy and alloy steel tubes.
Standard: BS EN 10297-1:2003

Applications of  EN10297:

Alloy and non-alloy steel pipes, with circular section for mechanical and engineering applications.
Process: Seamless

Tolerance and size range :

Outside diameter:
D<=219.1mm: +/-1%(Min+/-0.5mm)
D>219.1mm:+/-1%
Thickness:
D<=219.1mm:+/-12.5%(min +/-0.4mm)
D>219.1mm: itchanges according to the ratio thickness/ diameter
Tolerance on thickness related to t/CD:
<=0.0250.025<T<=0.050>0.050
 +/- 20% +/-15% +/-12.5%
Size range: According to DIN_EN_10220-2003 unless differently spcified by the customer

Straightness

D<33.7mm :not specified
D>=33.7mm :0.15% on the total length
Note:
D: Outside diameter
T: Nominal thickness (mm)

Out of proundness

Included in the outside diameter tolerance

Standard and Steel grade:

  • EN 10297 E235
  • EN 10297 E355
  • EN 10297 C35E
  • 20MnV6

Certification: UNI EN10204.3.1

Chemical analysis [%] of  EN 10297:

Steel gradeCSiMnPS
E235≤0,17≤0,35≤1,20≤0,040≤0,045
E355≤0,22≤0,55≤1,60≤0,040≤0,045
C35E0,32 – 0,39≤0,400,50 – 0,80≤0,035≤0,035
20MnV60,16 – 0,220,10 – 0,501,30 – 1,70≤0,035≤0,040

Mechanical properties of EN 10297:

Steel gradeSupply condtionReH min [MPa]Rm min [MPa]A [%]
T≤1616<T≤25T≤1616<T≤25
E235AR23522536036025
E355AR35534549049020
C35EN30028052050017
20MnV6AR47045065062017

Condition on delivery:

TermSymbolExplanation
Cold-finished/hard
(cold-finished as-drawn)
BKNo heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft
(lightly cold-worked)
BKWAfter the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
AnnealedGBKAfter the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
NormalizedNBKThe tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.

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Seamless steel pipe >>

Seamless steel pipe >>
Seamless steel pipe is alos called CDS pipes (Cold drawn seamless pipe).

Ceramic Lined Composite Pipes

SHS (Self-propagating High-temperature Synthetic process) ceramic lined steel pipe and elbow create a new generation of abrasion and corrosion resistant engineering pipeline. Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa. 

Flanges General

Flanges General
A flange is a method of connecting pipes, valves, pumps and other equipment to form a piping system.

Pipe fitting

Pipe fitting
Pipe fitting is work that involves the installation or repair of pipes or tubes. Pipes and tubes are necessary for a wide range of reasons.

Top seamless pipes

10CrMo9-10 13CrMo4-5 304H 304L 316 316L A519 1020 A519 1025 A519 1035 A519 1045 Alloy Steel Tube api 5ct API 5CT J55 API 5CT K55 API 5CT L80 API 5CT N80 API 5CT P110 API 5L API 5L PSL1 X42 API 5L PSL1 X46 API 5L PSL1 X52 API 5L PSL1 X56 API 5L PSL1 X60 API 5L PSL2 Grade B API 5L PSL2 X42 API 5L PSL2 X46 API 5L PSL2 X52 API SPEC 5CT ASME 556 ASME SA179 ASME SA210 ASME SA210 seamless tube ASME SA213 ASTM ASTM A106 ASTM A106 Gr.B Seamless pipe ASTM A106 Grade A ASTM A106 Grade B ASTM A106 Grade C ASTM A178 astm a179 ASTM A179 tubing ASTM A192 ASTM A199 ASTM A199 T11 ASTM A199 T22 ASTM A199 T5 ASTM A210 ASTM A500 astm a513 ASTM A513 1010 ASTM A513 1020 ASTM A513 1026 ASTM A513 4130 ASTM A513 Mechanical Tubing ASTM A519 ASTM A519 1010 ASTM A519 1020 ASTM A519 1025 ASTM A519 1035 ASTM A519 1045 ASTM A519 4130 ASTM A519 4140 ASTM A53 ASTM A556 ASTM B163 ASTM B729 ASTM SA53 BKS boiler tube Boiler tubes BS3059 BS3059 II 360 BS3059-II 440 carbon steel pipe carbon steel pipes carbon steel tube Carbon Steel tubes Carbon Steel Tubes for General Structural Purposes Casing Casing pipe Cold Drawn Seamless Cold-Resistant tube Couplings Hydrosulfide-Carbon Dioxide DIN 17175 steel seamless pipes DIN 2391 DIN 2391 St35 DIN 2391 St45 DIN 2391 St52 DIN 2448 DIN1629 DIN1629 ST37.0 DIN1629 ST44.0 DIN1629 ST52.0 DIN17175 DIN17175 St35.8 DIN2391 St35 DIN2391 St45 DIN2391 St52 DIN2448 Drill pipe Drill pipes Drill Pipes with Welded Tool Joints eamless Tubing EN 10204 EN 10204 3.2 EN 10210 EN 10216 EN 10216-1 EN 10216-2 EN 10297 Mechanical Tubes EN10216-1 P195 EN10216-1 P235 EN10216-1 P265 EN10216-2 EN10305-1 E215 EN10305-1 E235 EN10305-1 E355 ERW Line pipes G3461 STB510 GB3087 GOST 633-80 Tubing Heat Exchanger tubes Heat exchanger tube heat exchanger tubes heat exchangers heater tubes High Longevity Oil-Well Tubing and Interlocks of Production Strings for Corrosive Media High Pressure Seamless Boiler Tube High Steel Grade Line Pipes Hot finished seamless pipe Hot finished structural hollow section Internal Threaded Tubes ISO 11960 J2H S355 J2H S355K2H JIS G3429 JIS G3429 STH11 JIS G3429 STH12 JIS G3429 STH21 JIS G3429 STH22 JIS G3441 JIS G3441 SCM415TK JIS G3441 SCM418TK JIS G3441 SCM420TK JIS G3441 SCM430TK JIS G3441 SCM435TK JIS G3441 SCM440TK JIS G3441 SCr420TK JIS G3454 JIS G3454 STPG370 JIS G3454 STPG410 JIS G3455 JIS G3455 STS370 JIS G3455 STS410 JIS G3455 STS480 JIS G3456 JIS G3456 STPT370 JIS G3456 STPT410 JIS G3456 STPT480 JIS G3461 STB340 JIS G3461 STB410 JIS G3462 JIS G3462 STB A12 JIS G3462 STB A13 JIS G3462 STB A24 JOH S275 JOH S355 Line pipe Line Pipe for Sour Service Line Pipe with Plain End and Beveled line pipes LSAW Line Pipes Mechanical Tubes mechanical tubing OCTG P195GH P235GH P265GH PIPE pipe for shipbuilding Pipe line pipe lines pipeline Precision Seamless Steel Tube for Mechanical and Automobile Precision steel tube precision steel tubes pressure tube S235JRH S275 SA213 Seamless Alloy Steel Tube Seamless Line Pipes Seamless pipe Seamless pipes Seamless Pipes and Tubes for Pressure Applications Seamless Precision steel tubes Seamless Precision tubes seamless steel pipe Seamless steel pipe for low and medium pressure seamless steel pipes seamless steel tube Seamless Steel Tube for Fluid Transportation Service Seamless Steel Tube for Ship-building seamless steel tubes Seamless tube Seamless tubes Seamless Tubing St 37.0 Stainless Tubes Stainless Steel Pipes Stainless Steel Seamless Pipes Stainless Steel Seamless Tubes Stainless Steel Tubes steel line pipe Steel pipe steel pipes steel tube steel tubes Structural tube Sunny Steel superheater tubes Threaded casing Threaded casing with long Round Thread or Buttress Threaded Casing with Short round thread Threaded Casing with Short/Long Round Thread or Buttress TP 304 Tubes for Fluid Transportation Service Tubes for Heat Exchanger and Condensers Tubes for high temperature service Tubes for Mechanical and Automobile Tubing U bend tube U bend Tubes U tube U-bend tubes